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    • Services
      • Industrial Automation
      • Electrical Engineering
      • Construction
      • Industrial Analytics
      • Operational Technology
      • Maintenance & Support
      • Prefabrication
      • Studies & Audits
      • Manufacturing
    • Industries
      • Food & Beverage
      • Consumer Packaged Goods
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      • Water & Wastewater
      • Warehouse & Distribution
      • Oil & Gas
      • Power & Utilites
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      • Data Centers
      • Manufacturing & OEMs
    • PLC training
      • Virtual PLC Training
      • PLC Training Curriculum
      • HMI Playground
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      • Brochures
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      • Project Experience
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      • Pro Bono Automation
      • Safety
      • About ISI
Industrial Systems Integrators
  • Home
  • Services
    • Industrial Automation
    • Electrical Engineering
    • Construction
    • Industrial Analytics
    • Operational Technology
    • Maintenance & Support
    • Prefabrication
    • Studies & Audits
    • Manufacturing
  • Industries
    • Food & Beverage
    • Consumer Packaged Goods
    • Agriculture & Irrigation
    • Water & Wastewater
    • Warehouse & Distribution
    • Oil & Gas
    • Power & Utilites
    • Chemical & Process
    • Data Centers
    • Manufacturing & OEMs
  • PLC training
    • Virtual PLC Training
    • PLC Training Curriculum
    • HMI Playground
  • Resources
    • Blog
    • Brochures
    • Case Study
    • Data Sheet
    • Project Experience
  • About
    • Careers
    • Awards & Accolades
    • Credentials
    • Diversity & Inclusion
    • Pro Bono Automation
    • Safety
    • About ISI

Built, wired, tested, and ready for installation.

INDUSTRIAL CONTROL PANEL MANUFACTURING

 INDUSTRIAL CONTROL PANEL MANUFACTURING 

 Industrial Systems Integrators manufactures custom industrial control panels and electrical assemblies for new equipment, production-line expansions, facility upgrades, and control-system modernization projects. 

 From single custom panels to repeatable multi-panel builds, ISI combines electrical engineering, component layout, panel fabrication, PLC and HMI integration, wiring, labeling, testing, and project documentation. 

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CONTROL PANEL MANUFACTURING CAPABILITIES

PLC & REMOTE I/O PANELS

VFD & MOTOR CONTROL PANELS

VFD & MOTOR CONTROL PANELS

 Custom enclosures containing PLC processors, remote I/O, power supplies, communication modules, managed switches, terminal blocks, and supporting control components. 

VFD & MOTOR CONTROL PANELS

VFD & MOTOR CONTROL PANELS

VFD & MOTOR CONTROL PANELS

 Panels for variable-frequency drives, motor starters, disconnects, circuit protection, control power, motor commands, feedback, and equipment interlocks. 

HMI & OPERATOR STATIONS

VFD & MOTOR CONTROL PANELS

PROCESS & SKID CONTROL PANELS

 Operator panels, touchscreen enclosures, push-button stations, selector switches, indicators, emergency-stop devices, and equipment controls. 

PROCESS & SKID CONTROL PANELS

PROCESS & SKID CONTROL PANELS

PROCESS & SKID CONTROL PANELS

 Control panels for pumps, tanks, valves, instrumentation, batching systems, process skids, and packaged industrial equipment. 

RETROFIT & REPLACEMENT PANELS

PROCESS & SKID CONTROL PANELS

RETROFIT & REPLACEMENT PANELS

 Replacement panels, backplates, and control-system assemblies developed to modernize obsolete equipment while coordinating with existing field wiring. 

REPEATABLE PANEL BUILDS

PROCESS & SKID CONTROL PANELS

RETROFIT & REPLACEMENT PANELS

 Consistent panel assemblies built from approved drawings, bills of material, labeling standards, and testing procedures for multi-panel projects. 

HOW WE BUILD INDUSTRIAL CONTROL PANELS

DESIGN REVIEW

FABRICATION & WIRING

COMPONENT LAYOUT

 Confirm electrical drawings, component specifications, enclosure requirements, environmental conditions, communication needs, and field connections. 

COMPONENT LAYOUT

FABRICATION & WIRING

COMPONENT LAYOUT

 Develop practical panel layouts that consider heat, wire routing, service access, expansion space, terminal locations, and installation requirements. 

FABRICATION & WIRING

FABRICATION & WIRING

FABRICATION & WIRING

 Install components, wire power and control circuits, route conductors, apply wire numbers, label devices, and prepare external connections. 

INSPECTION & TESTING

DOCUMENTATION & DELIVERY

FABRICATION & WIRING

 Verify components, wiring, terminal points, control power, communications, PLC and HMI operation, and project-specific functional requirements. 

DOCUMENTATION & DELIVERY

DOCUMENTATION & DELIVERY

DOCUMENTATION & DELIVERY

 Provide approved drawings, bills of material, test records, program backups, device settings, and turnover documentation with the completed panels. 

PANEL TESTING & VERIFICATION

Technicians performing factory acceptance testing on a completed PLC and HMI control-panel lineup.

POINT-TO-POINT WIRING CHECKS

 Verify conductor numbers, terminal connections, device wiring, and external connection points against the approved drawings.  

CONTROL-POWER TESTING

  Confirm control voltages, power supplies, circuit protection, grounding connections, and panel power distribution before functional testing. 

PLC & NETWORK COMMUNICATIONS

 Verify controller operation, remote I/O connections, managed switches, drives, communication modules, and required industrial network paths. 

HMI & OPERATOR CONTROLS

  Test HMI communications, push buttons, selector switches, indicators, alarm functions, equipment commands, and displayed operating states.  

FUNCTIONAL ACCEPTANCE TESTING

  Simulate field devices and equipment conditions to verify sequences, interlocks, alarms, faults, and recovery behavior before shipment. 

SELECTED PANEL-MANUFACTURING EXPERIENCE

100-PANEL FOOD-PROCESSING MODERNIZATION

100-PANEL FOOD-PROCESSING MODERNIZATION

100-PANEL FOOD-PROCESSING MODERNIZATION

  For a confidential multimillion-dollar modernization program, ISI completed the electrical engineering, fabricated 100 control panels, and delivered the PLC, HMI/SCADA, and process-control scope.   

100 CONTROL PANELS

100-PANEL FOOD-PROCESSING MODERNIZATION

100-PANEL FOOD-PROCESSING MODERNIZATION

 Engineered and fabricated for a large facility modernization. 

400+ MOTORS

PLC, HMI & SCADA

PLC, HMI & SCADA

  MCCs, starters, drives, PLC logic, interlocks, and equipment sequencing integrated across the facility.  

PLC, HMI & SCADA

PLC, HMI & SCADA

PLC, HMI & SCADA

   Control software, operator interfaces, system communications, testing, and startup coordinated with the completed panel assemblies. 

Related Industrial Services

ELECTRICAL ENGINEERING

ELECTRICAL ENGINEERING

ELECTRICAL ENGINEERING

 Control panels, MCCs, schematics, power distribution, instrumentation, and field-installation support. 

View ELECTRICAL ENGINEERING

INDUSTRIAL AUTOMATION

ELECTRICAL ENGINEERING

ELECTRICAL ENGINEERING

  PLC, HMI, SCADA, drives, controls, and equipment integration for automated systems.        

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PREFABRICATION

ELECTRICAL ENGINEERING

PREFABRICATION

  Quick-connect cable assemblies and modular packages prepared for faster field installation. 

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CONSTRUCTION

ELECTRICAL ENGINEERING

PREFABRICATION

 Panel placement, field wiring, equipment connections, testing, startup, and turnover support. 

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PLAN YOUR CONTROL PANEL BUILD

Send us your drawings, specifications, and schedule.
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