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    • Home
    • Services
      • Industrial Automation
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      • Construction
      • Industrial Analytics
      • Operational Technology
      • Maintenance & Support
      • Prefabrication
      • Studies & Audits
      • Manufacturing
    • Industries
      • Food & Beverage
      • Consumer Packaged Goods
      • Agriculture & Irrigation
      • Water & Wastewater
      • Warehouse & Distribution
      • Oil & Gas
      • Power & Utilites
      • Chemical & Process
      • Data Centers
      • Manufacturing & OEMs
    • PLC training
      • Virtual PLC Training
      • PLC Training Curriculum
      • HMI Playground
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      • Blog
      • Brochures
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      • About ISI
Industrial Systems Integrators
  • Home
  • Services
    • Industrial Automation
    • Electrical Engineering
    • Construction
    • Industrial Analytics
    • Operational Technology
    • Maintenance & Support
    • Prefabrication
    • Studies & Audits
    • Manufacturing
  • Industries
    • Food & Beverage
    • Consumer Packaged Goods
    • Agriculture & Irrigation
    • Water & Wastewater
    • Warehouse & Distribution
    • Oil & Gas
    • Power & Utilites
    • Chemical & Process
    • Data Centers
    • Manufacturing & OEMs
  • PLC training
    • Virtual PLC Training
    • PLC Training Curriculum
    • HMI Playground
  • Resources
    • Blog
    • Brochures
    • Case Study
    • Data Sheet
    • Project Experience
  • About
    • Careers
    • Awards & Accolades
    • Credentials
    • Diversity & Inclusion
    • Pro Bono Automation
    • Safety
    • About ISI

INDUSTRIAL ANALYTICS & CONDITION MONITORING

Industrial condition monitoring dashboard showing motor current, vibration, temperature, runtime, an

Turn Plant Data Into Clear Operating Decisions

 Industrial Systems Integrators builds monitoring systems that collect data from PLCs, HMIs, SCADA platforms, sensors, drives, and other connected equipment. The system can track cycle counts, runtime, starts, speed, motor current, vibration, temperature, pressure, flow, level, energy use, production counts, downtime, alarms, faults, and maintenance intervals. 


Operations and maintenance teams can view this information through dashboards, trends, histories, and alerts. This makes it easier to compare performance, spot unusual conditions, troubleshoot problems, and plan maintenance based on what the equipment is actually doing.

INDUSTRIAL ANALYTICS CAPABILITIES

DATA COLLECTION & CONNECTIVITY

DATA COLLECTION & CONNECTIVITY

DATA COLLECTION & CONNECTIVITY

 Collect data from PLCs, HMIs, SCADA systems, drives, meters, sensors, and other connected equipment. 

EQUIPMENT CONDITION MONITORING

DATA COLLECTION & CONNECTIVITY

DATA COLLECTION & CONNECTIVITY

 Track cycles, runtime, starts, speed, motor current, vibration, temperature, load, and other available operating signals. 

PRODUCTION & DOWNTIME TRACKING

DATA COLLECTION & CONNECTIVITY

PRODUCTION & DOWNTIME TRACKING

 Record production counts, cycle times, machine states, stops, faults, downtime events, and operator reason codes. 

TRENDS, HISTORIES & DASHBOARDS

TRENDS, HISTORIES & DASHBOARDS

PRODUCTION & DOWNTIME TRACKING

  Display live values and historical trends so teams can compare equipment, shifts, batches, lines, and operating periods.  

MAINTENANCE COUNTERS & ALERTS

TRENDS, HISTORIES & DASHBOARDS

MAINTENANCE COUNTERS & ALERTS

  Use runtime, cycles, starts, condition limits, and service intervals to notify teams when equipment needs inspection or maintenance.  

BATCH & TRACEABILITY RECORDS

TRENDS, HISTORIES & DASHBOARDS

MAINTENANCE COUNTERS & ALERTS

  Capture batch numbers, product codes, timestamps, setpoints, alarms, process values, and operator activity for review and audits.  

HOW WE DELIVER INDUSTRIAL ANALYTICS

GOALS & DATA POINTS

PLC & NETWORK INTEGRATION

PLC & NETWORK INTEGRATION

  Identify the equipment, operating questions, available signals, collection rates, and data-retention requirements.  

PLC & NETWORK INTEGRATION

PLC & NETWORK INTEGRATION

PLC & NETWORK INTEGRATION

   Connect controllers, HMIs, SCADA systems, drives, meters, sensors, and other data sources without disrupting plant operations. 

DASHBOARDS, TRENDS & ALERTS

DASHBOARDS, TRENDS & ALERTS

DASHBOARDS, TRENDS & ALERTS

   Configure displays, histories, counters, limits, alerts, and reports for operations and maintenance teams.   

TESTING & HANDOFF

DASHBOARDS, TRENDS & ALERTS

DASHBOARDS, TRENDS & ALERTS

   Verify signal scaling, units, timestamps, histories, counters, and alerts. Provide documentation and train the people using the system.   

CONDITION MONITORING IN PRACTICE

Industrial condition monitoring dashboard showing motor current, vibration, temperature, runtime, an

 Monitoring Built Into the Control System

Industrial Systems Integrators can build equipment monitoring directly into PLC, HMI, and SCADA applications. The logic tracks operating data such as cycles, starts, runtime, vibration, temperature, current, speed, load, faults, and maintenance intervals.


Values can be displayed as live readings, trends, counters, histories, and alerts. This gives operations and maintenance teams a clear view of what the equipment is doing and helps them investigate changes using recorded data.

Related Industrial Services

Industrial Automation

Control Studies & Audits

Operational Technology

 PLC, HMI, and control systems that collect, organize, and use real-time production data across equipment. 

Explore Industrial Automation

Operational Technology

Control Studies & Audits

Operational Technology

 Industrial networks and reliable connectivity for controllers, equipment, production systems, and plant data.        

Explore Operational Technology

Maintenance & Support

Control Studies & Audits

Control Studies & Audits

 Alarm, trend, and equipment data used to troubleshoot faults, plan maintenance, and improve reliability. 

View Maintenance & Support

Control Studies & Audits

Control Studies & Audits

Control Studies & Audits

 Assess control systems,  data collection, and equipment reliability to identify performance gaps.

view Studies & Audits

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